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Energy Saving Ball Mill

Copper ore, iron ore, gold ore, lead-zinc ore, nickel ore, limestone, calcite, dolomite, quartz, feldspar, barite, cement, glass, ceramics, or other ferrous metal and non-ferrous metal.

Feeding size:
≤20 mm
Capacity:
0.17-65tph

Descriptions:

Energy saving ball mill is the key equipment for grinding crushed materials. It is mainly used in cement, silicate products, new building materials, refractory materials, fertilizer, ferrous and non-ferrous metal ore beneficiation, glass ceramic, etc.

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What Is an Energy Saving Ball Mill?

Energy saving ball mill is the key equipment for grinding crushed materials. It can process new building materials, refractory materials, and fertilizer, and is also used for ferrous and non-ferrous metal ore beneficiation, glass ceramic, etc. According to the discharging method, the ball mill can be divided into grate type and overflow type; according to the grinding method, the ball mill can be divided into the wet type and the dry type.

This equipment uses automatic double row self-aligning spherical roller concentric bearings with less running resistance and a significant energy-saving effect. A conical cylinder is added to the original cylinder. This not only enlarges the effective volume, but also makes medium distribution inside more reasonable.

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What Is Energy Saving Ball Mill Used For?

CFTC energy saving ball mill is designed to provide efficient grinding with reduced energy consumption. It is commonly used in various industries for the following applications:

  • Ore Grinding Plant

  • Mineral Classification

  • Cement Powders

  • Glass Processing

  • Refractory Materials

  • Chemical Industry

  • Silicate Products

  • Ceramic Production

  • Metallurgical Industry

  • Waste Processing

  • Non-ferrous or Ferrous Metals

What Are the Features of Energy Saving Ball Mill?

1. Large ore outlet, large grinding capacity, and low consumption.

2. Low noise, environmentally friendly, and product fineness is adjustable and uniform.

3. The oil mist lubrication device guarantees the lubrication of all gears.

4. Body liners and grinding medium could be made of various materials, with good corrosion resistance.

5. Large double-row self-aligning roller bearing with low friction force is used to replace the sliding bearing, which is easy to start and saves 20-30% energy.

6. The mill with a diameter below 2.1 meters adopts the whole machine frame, which is convenient for civil construction and equipment installation.

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What Are the Parts of Energy Saving Ball Mill?

An energy saving ball mill consists of several key components that work together to provide efficient grinding. The main parts are the feeder, cylindrical shell, grinding media, gear cover, big gear, pinion, rolling bearing, feed part, discharge part, drive part, lifting device, motor, etc.

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In an energy saving ball mill, several parts are more susceptible to wear and tear due to the constant impact, abrasion, and mechanical stress. Here are the primary vulnerable parts: grinding media (grinding steel ball), lining plate, and bull gear. Regularly check can prolong the lifespan of a ball mill.

球磨机配件.jpg

How Does Energy Saving Ball Mill Work?

The materials are evenly conveyed from the feeding device to the first cabin through the feeding hollow shaft. Inside the first cabin, there are stepped or ripple liners installed and different-sized steel balls placed. When the cylinder rotates, the balls are lifted under the effect of centrifugal force, and cascade down from near the top of the cylinder. In doing so, the materials are reduced in size by impact and grinding.

Then, going through the monolayer welt, coarse materials enter the second cabin lined with plane liners and placed with steel balls. It is exactly at the second cabin that materials get further grinding until they meet the required particle size. When powdery materials discharge from the grid plate, the operation of grinding comes to an end.

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Parameter:

Model

Cylinder speed(r/min)

Ball load(t)

Feed size(mm)

Discharge size(mm)

Capacity(tph)

Weight of main engine (kW)

Weight(t)

1200x2400

36

3

≤25

0.074-0.6

1.4-2.8

30

11.4

1200x3000

36

3.5

≤25

0.074-0.4

1.6-3

37

12.1

1200x4500

32.6

5

≤25

0.074-0.4

1.83-3.9

55

13.1

1500x4500

27

11

≤25

0.074-0.4

4.8-11

90-110

199

1500x5700

28

12

≤25

0.074-0.4

5--16

130

23.4

1830x2400

25.4

10

≤25

0.074-0.4

4--10

130

23.7

1830x3000

25.4

11

≤25

0.074-0.4

4.5-10.5

130

26.6

1830x4500

25.4

15

≤25

0.074-0.4

6.8-11.5

155

30.4

1830x6000

24.1

21

≤25

0.074-0.4

7--12

210

32.3

1830x7000

24.1

23

≤25

0.074-0.4

7.8-13.8

245

34.2

2100x3000

23.7

15

≤25

0.074-0.4

5.8-14

155

32.3

2100x4500

23.7

24

≤25

0.074-0.4

9.5-32

245

40

2100x6500

21.7

35

≤25

0.074-0.4

14-26

380

50.3

2100x7000

21.7

35

≤25

0.074-0.4

15-28

380

51.3

2100x7500

21.7

35

≤25

0.074-0.4

15-30

380

53.2

2400x3000

21

23

≤25

0.074-0.4

7.8-18

245

51.3

2400x4500

21

30

≤25

0.074-0.4

13.7-28

320

64.7

2700x4000

20.7

40

≤25

0.074-0.4

15-28

400

89

2700x4500

20.7

48

≤25

0.074-0.4

16.5-36

430

97

3200x4500

18

65

≤25

0.074-0.4

24-49

800

130.5

3600x4500

17.8

88

≤25

0.074-0.4

29-65

1250

165

Note: The capacity may vary with different materials and feeding sizes.


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