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Dry mortar production line

Dry-mix mortar is generally composed of cementitious materials (such as cement, gypsum), sand and gravel aggregates (such as quartz sand, natural sand) and various additives (such as polymers, thickeners).

Feeding size:
Customizable
Capacity:
10-150tph

Descriptions:

A dry mortar production line is a dry mortar plant designed to produce dry mortar mixes. It includes all the equipment and processes needed to manufacture dry mortar from raw materials to the final product.

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What Is a Dry Mortar Production Line?

A dry mortar production line is a specific arrangement within a dry mortar plant designed to produce dry mortar mixes efficiently and effectively. It includes all the equipment and processes needed to manufacture dry mortar from raw materials to the final packaged product.

Dry powder mortar, also known as dry mixed mortar or pre mixed mortar, etc. It refers to a granular or powdery mixture made by mixing fine aggregates produced by professional manufacturers through dry screening with inorganic binders, water retaining and thickening materials, mineral admixtures, and additives in a certain proportion.

What Are the Types of Dry Mortar Production Line?

According to different customer needs and on-site layout, dry mortar mixing production lines can be divided into the following forms:

1. Factory-type production line

Mainly for special mortar, it can also produce ordinary mortar. The main station is placed in the factory building, and the ingredients are all completed by the corresponding screw machine. Mainly bagged, automatic palletizing system or bulk packaging can be configured.

It is small in height and easy to arrange in a general factory. The equipment cost is low, the degree of automation is high, and the environmental protection effect is easy to handle.

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2. Floor-type production line

The floor-type production line is arranged from top to bottom with a storage system, metering and batching system, etc. The batching is carried out through self-weight or auxiliary conveying equipment, and then the layout mode of continuous production is carried out from top to bottom (single machine, double machine, multi-machine, etc.).

It has a compact layout and spacious internal space. The comprehensive cost of the equipment is high. The equipment failure rate is low, and it can run continuously. The production efficiency is high and the environmental protection effect is good.

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3. Station-type production line

The measurement of some raw materials is arranged below the side of the mixer. The raw materials are first lifted once into their respective storage silos, and then lifted to the top of the mixer a second time after being measured at the bottom of the silo.

It has a scattered layout and a large excavation area for foundation construction. The equipment cost is low, the energy consumption is high, and some equipment has less effective utilization time. The environmental protection effect is not easy to handle.

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4. Floor-standing production line

Some raw materials are first lifted into their respective storage silos at one time, and then lifted twice to the transfer storage silo on the upper part of the metering system, and then metered, mixed and other subsequent production layout modes are carried out.

It is between floor-type production line and station-type production line. The layout is more dispersed and the equipment cost is lower. The energy consumption is higher and the productivity is higher. The environmental protection effect is easy to handle.

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What Is Dry Mortar Plant Used For?

CFTC dry mortar production line is used for producing various types of dry mortar, widely applied in various construction applications, enhancing the efficiency, consistency, and quality of building projects.

  • Tile Adhesion

  • Thin Plastering

  • Floor Screeds

  • Masonry Construction

  • Waterproofing Repairs

  • Decorative Finishes

  • Concrete Repair Mortars

  • Thermal Insulation Mortars


What Are the Features of Dry Mortar Plant?

1. Raw materials and proportions are strictly controlled, and production is continuous.

2. Excellent quality, different uses can be achieved by adjusting the mortar proportion.

3. Complete variety, almost meeting the requirements of construction projects for mortar.

4. High construction efficiency, large-scale production, automatic mixing, pumping or mechanical spraying.

5. The factory area is centrally managed, and dust is collected in the production process. The transportation is closed, which is environmentally friendly.

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How Is Dry Mortar Plant Configured?

A dry mortar plant includes a series of interconnected components and systems. The configuration can vary depending on the plant's capacity, automation level, and specific requirements.

The dry mortar production plant is a production line composed of the material storage warehouse, metering and batching system, mixing system, packaging system, bulk mortar transportation and material system, dust removal system, quality inspection and control system, production auxiliary facilities, etc.

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Parameter:

(Standard configuration of dry mortar station)

Host configuration

40+40 Floor style

40+10 Floor style

30+10 Floor style

40or30 Affordable building type

Factory style special mortar

Hosts

10+10(CBM)

10+2 (CBM)

6+2 (CBM)

6/10 (CBM)

2/3 (CBM)

Sand bins

4x200CBM

4x130 CBM

4x100 CBM

2x130 CBM

Customizable

Main structural

Full steel or semi-steel

semi-steel (1 or 2 floors)

Full steel

Package

2 units

2 units + 2 units

2 units

2 or more

Powder silo

3x130/4x130 (CBM)

3x120/4x120(CBM)

3x75(CBM)

customizable

Finished warehouse

2x60(CBM)

NIX

Probability screen

  Optional (not standard)

NIX

Admixture warehouse

customizable

Peripheral packaging

Standard /optional

NIX

Note: The capacity may vary with different materials and feeding sizes.

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